PCD tooling is very useful when machining aluminum at a high speed. These tools are made out of diamonds, which makes them among the most effective cutting tools. They are also able to operate at much lower temperatures. Therefore, you may want to consider using this tool if you will be creating products made from aluminum.
Reasons for Using Aluminum
Aluminum is a popular material because it has a great strength-to-weight ratio. This means that the product can be strong while also being very light. Material is also known for being very corrosion-resistant. When exposed to moisture, the metal can form a protective coating and will not rust easily. Typically, aluminum does not rust unless the protective coating is penetrated.
Challenges When Using Aluminum
One of the problems with aluminum is cutting and finishing it. This is because aluminum can melt very quickly and this can lead to unintended results. It might become difficult to cut the aluminum material and you might also end up having a problem with contamination.
PCD Tools Can Be Effective
PCD tools are important because they allow for aluminum parts to be manufactured much more quickly. You will be able to create a better surface finish. You will want to make sure that there are no contaminants found on the PCD tool that can compromise the structural integrity of the final aluminum product.
The aluminum oxide layer must be removed to make sure that there is no contamination to achieve the right finish. The aluminum oxide is a thin layer on the aluminum part that is transparent. Fortunately, this can be removed using a stainless steel brush.
Use the Right PCD Tool
For the PCD to be effective, it must be designed properly. This means that the tool needs to have a balanced body that is very precise and must be resistant to corrosion. It must also be made out of a high-quality grade. The PCD tool must be designed specifically for your application because there are no PCD tools that are considered to be all-purpose.
Finish the Aluminum Part
Finishing is a difficult aspect of creating an aluminum part because aggressive finishing or finishing that is too slow can cause the part to become damaged or contaminated. Therefore, you will always want to create your aluminum parts with the right tools. The wrong tools can lead to the formation of burrs, additional heat, and damaged parts.